KickStand Woes

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KickStand Woes

Postby Rv4Bob » Tue Mar 01, 2016 6:45 pm

The only really pain on my 2016 X-Trainer has been the kickstand bolt always coming loose. Tried several types of locktite, no luck.
Plus the bolt hole was getting egged shaped since it was a steel bolt riding on a steel hole.
So I reamed out the hole to .4700" (just a touch under 12mm), and installed a sleeve bushing bought at McMaster Carr (PN 6679K35, about $3.50).
So now the kickstand is nice and tight, plus its riding in a replaceable bushing. Additional I drilled a small hole for .032" safety wire and wired up the bolt to the kickstand return spring bolt. So hopefully this will solve both problems.
Attachments
Safety Wired.jpg
Safety Wired.jpg (85.92 KiB) Viewed 12693 times
Bushing Halfway In.jpg
Bushing Halfway In.jpg (91.15 KiB) Viewed 12693 times
12MM Hole.jpg
12MM Hole.jpg (87.26 KiB) Viewed 12693 times
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Re: KickStand Woes

Postby NZMarkb » Tue Mar 01, 2016 7:05 pm

Nice fix
If your not willing to stand behind our troops
Then try standing in front of them
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Re: KickStand Woes

Postby mtnmanseth » Tue Mar 01, 2016 9:44 pm

Nice work. My kickstand bolt gets a fresh loctite treatment every 30 hours or so.
2017 Beta 300RR Race
2014 Beta 498RR
2005 GasGas EC300
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Re: KickStand Woes

Postby typeone » Wed Mar 02, 2016 6:48 am

very nice fix. thnx for the info and part numbers. same issues here.
'13 250RR / '19 200RR / '22 200RE
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Re: KickStand Woes

Postby PurringPistons » Sat Mar 05, 2016 6:25 am

Thank you for the tip, pictures and part numbers.

Question - Can I just use a 12mm drill...not sure how to achieve .4700. Thank you!
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Re: KickStand Woes

Postby Rv4Bob » Sat Mar 05, 2016 9:16 am

Thanks for the nice comments. I won’t drill out the hole with a 12MM drill, it will probably be over sized due to the drill wobbling around. I’d use a 15/32” (.4687”) drill then finish the hole with some sandpaper wrapped around a smaller drill. May take some time, but you’ll have a nice round hole. Or use a 15/32” unibit from Harbor Freight SKU 69087. You may need to drill from both sides of the hole. McMaster sells a .4700 ream, but its $30-40 so pricey for one hole. Hope this helps, please let me know if you need some more info.
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Re: KickStand Woes

Postby PurringPistons » Tue Mar 08, 2016 9:16 am

Good advice, thank you! I really appreciate your time and expertise!

Rv4Bob wrote:Thanks for the nice comments. I won’t drill out the hole with a 12MM drill, it will probably be over sized due to the drill wobbling around. I’d use a 15/32” (.4687”) drill then finish the hole with some sandpaper wrapped around a smaller drill. May take some time, but you’ll have a nice round hole. Or use a 15/32” unibit from Harbor Freight SKU 69087. You may need to drill from both sides of the hole. McMaster sells a .4700 ream, but its $30-40 so pricey for one hole. Hope this helps, please let me know if you need some more info.
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Re: KickStand Woes

Postby Rv4Bob » Tue Mar 08, 2016 2:05 pm

You are more than welcomed, glad to help out.
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Re: KickStand Woes

Postby PurringPistons » Sat Mar 12, 2016 11:53 am

I just finished the fix as you described, using the parts you listed. I am happy to say the fix was really easy and I'm glad it is done! Thanks again!
Last edited by PurringPistons on Sun Mar 13, 2016 6:39 pm, edited 1 time in total.
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Re: KickStand Woes

Postby Rv4Bob » Sat Mar 12, 2016 5:15 pm

Cool! and you're welcomed again, I'm glad it worked out.
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